Home > Our Expertise > Capabilities > Design Analysis Capabilities

Design Analysis Capabilities

We provide comprehensive design and analysis capabilities to accelerate product development and optimize performance. Leveraging commercial and CCM-developed tools, along with robust computational and experimental infrastructure, we support CAD/CAM/CAE workflows, structural analysis, and digital validation to inform material selection, geometry, and manufacturability.

Hardware

  • 2,300 CPUs and NVIDIA A100 GPU on UD Caviness cluster
    Our multiscale modeling research is powered by the University of Delaware’s Caviness high-performance computing cluster, a robust infrastructure designed for data-intensive physics simulations and high-fidelity material design.
     
    Computing Power: 2,300 total CPU cores, including a dedicated 1,652-core pool optimized for massive parallelization and complex workload throughput.
     
    GPU Acceleration: Integrated NVIDIA A100 GPU resources, providing the high-speed computational power required for training Machine-Learning Interatomic Potentials (MLIPs) and accelerating LAMMPS molecular dynamics simulations.
     
    Memory Architecture: High-capacity node configuration featuring 192 GB RAM per node, offering an aggregate memory footprint of over 8.8 TB to support memory-intensive DFT calculations and large-scale trajectory processing.
     
    Primary Applications: First-principles-informed material design, VASP calculations for polymer systems, and multiscale integration of fiber/resin interphases.

CAD, CAM, CAE Software

  • Abaqus
    Modeling and analyzing composite structures, offering specialized workflows for different scales—micro, meso, and macro. It allows you to simulate everything from simple laminates to complex fiber-reinforced structures with advanced failure criteria.
  • Altair Hyperworks
    Used at UD-CCM as a meshing solution and solver for composite part design. The three-phase workflow for composite optimization has been used for a number of research programs including vehicle door design and wearable composite support devices.
  • Aniform
    Specialized simulation software suite used to predict the formability of composite laminates during the manufacturing process. Used extensively at UD-CCM to visualize the forming process and identify potential issues. Material models for TuFF have been developed that enables high speed high strain forming.
  • ANSYS
    ANSYS provides a comprehensive suite of tools for modeling, manufacturing, and analyzing composite structures, primarily through Ansys Composite PrepPost (ACP). This specialized module integrates with Ansys Mechanical to handle the unique complexities of layered materials, such as fiber orientation, layup sequences, and specific failure modes. ANSYS is also used at UD-CCM to model flow behavior in composites processing.
  • CAD Software: CATIA (CPE, CPM), SolidWorks, Autodesk Fusion 360, Rhino, Mikroplace
    State of the art composite CAD/CAM software for creating and analysing composite parts and tools. Drapability and ply steering tools embedded within CAD platforms that enambles composite design.
  • CrystalMaker
    We use CrystalMaker for the precise building and visualization of complex crystalline and molecular structures. It facilitates the design of high-fidelity atomistic models that serve as the foundation for our multiscale modeling approach, from individual atoms to composite structures.
  • EMC (Enhanced Monte Carlo)
    EMC is utilized to build complex, well-equilibrated polymer melt and thermoset resin structures for molecular dynamics simulations. It plays a key role in our ability to model realistic interphase compositions, ensuring our simulations accurately reflect the chemistry of high-performance composites.
  • LAMMPS (Large-scale Atomic/Molecular Massively Parallel Simulator)
    We utilize LAMMPS to perform reactive and classical molecular dynamics simulations, modeling the behavior of polymers and composites at the atomistic scale. This allows us to gain critical insights into processing–structure–property relationships and the performance of fiber/resin interphases.
  • LS-Dyna
    LS-Dyna is used to create analytical models for composite flow behavior, analytical models for composite mechanics as well as data reduction methods for processing.
  • MATLAB
    MATLAB is used to model and analyze laminated composite materials and typically involves implementing Classical Laminated Plate Theory (CLPT) to determine the mechanical behavior of layered composite structures. It is also used to create models that describe flow in liquid infusion processes.
  • NI LabVIEW
    This graphical programming platform used by students and scientists at the center for data acquisition, instrument control, and industrial automation. It is used to run our TuFF production lines as well as extensively for experimental instrumentation.
  • OVITO (Open Visualization Tool)
    OVITO is our primary tool for the post-processing and analysis of atomistic simulation data, allowing us to visualize complex molecular structures in composites. It enables the identification of structural defects and the characterization of material deformation under multi-axial loading.
  • VASP (Vienna Ab initio Simulation Package)
    VASP is used for advanced Density Functional Theory calculations to conduct high-fidelity electronic structure analysis of material interphases. These simulations are essential for developing machine-learning interatomic potentials that bridge the gap between quantum mechanics and molecular behavior.
  • VESTA (Visualization for Electronic and Structural Analysis)
    VESTA is employed to visualize electronic charge densities and structural models derived from DFT calculations. This tool is vital for understanding the bonding and electronic properties at the material interphase, providing a clear picture of the fundamental interactions within composite systems.

CCM Developed Software

  • CDS2026
    Composite Design Software (CDS) developed by UD-CCM is an integrated platform designed for analyzing, simulating, and designing composite materials, laminates, cylinders and composite processes. It provides real-time property prediction, failure analysis, and parametric studies to speed up design decisions.
  • LIMS
    Simulating resin infusion for part and mold design and developing and optimizing process control for any liquid molding process.
  • SMARTree
    SMARTree is a specialized graphical user interface and data management software designed specifically for the composites industry to manage materials, processes, and testing data. Developed in collaboration with CCM, it uses a “tree” structure to organize complex hierarchical information into standardized protocols and GIT as a storage and backup service.

Why CCM?

  • 50+ years of leadership in composites research
  • 350+ industry partnerships worldwide, from Fortune 500 to startups
  • End-to-end integration of materials, processes, and validation under one roof
  • Globally recognized expertise accelerating innovation & commercialization